Comparisonal Analysis of “V” Punches with Various Radii and Its Impact on the Steel Material Used for Sheet Metal Operations

Elangovan, D (2023) Comparisonal Analysis of “V” Punches with Various Radii and Its Impact on the Steel Material Used for Sheet Metal Operations. In: Materials, Design and Manufacturing for Sustainable Environment. Lecture Notes in Mechanical Engineering . Springer, Singapore, pp. 113-121. ISBN 9789811930522

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Abstract

Accurate production is a critical aspect of the forming process in sheet metal businesses. Die clearance, Spring back, press load and tool radius are the most common reasons for uneven sheet metal parts during the bending process. The experimental investigation was conducted on a thick plate made of EN-3B Steel material with a thickness of 8 mm. A striking issue in sheet metal forming operation in both theory and engineering has been the bending of the steel material. Predicting this event and accounting for spring back throughout the process of bending remains a significant task today, the trials on this issue are limited. The three-point bending method is employed in this project work for the 8 mm thick plate bending process. ANN was used to analyse the spring back prediction model. It was observed that the matching loading stroke can potentially negate the deflection of the plate after spring back. Numerical simulations utilising the finite element method were run for punches with a radius of R8, R12 and R16 to explore the impact on spring back. Validation of the finite element model was done as per results.

Item Type: Book Section
Uncontrolled Keywords: Bending (forming); Finite element method; Metal forming; Metals; Numerical methods; Numerical models; Bending; Bending process; Die clearance; Fe-410wc sheet metal; Press load; Press tools; Sheet metal parts; Spring-back; Steel materials; Thicker plate
Subjects: F Mechanical Engineering > Biomaterials
I Mathematics > Abstract harmonic analysis
Divisions: Mechanical Engineering
Depositing User: Users 5 not found.
Date Deposited: 02 Jul 2024 03:31
Last Modified: 02 Jul 2024 03:32
URI: https://ir.psgitech.ac.in/id/eprint/691

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