Electrochemical nucleation and growth model of FeCoNiP electrodeposits for enhanced hydrogen evolution

Venumbaka Maneesh, Reddy (2026) Electrochemical nucleation and growth model of FeCoNiP electrodeposits for enhanced hydrogen evolution. Materials Chemistry and Physics, 357: 132404. ISSN 02540584

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Abstract

Electrodeposited multi metallic phosphides represent a versatile platform for HER catalysis. However, the relationships between nucleation behaviour, structural evolution, and activity remain underdeveloped. In this work, FeCoNiP alloy films were prepared at well-controlled cathodic potentials (−1.2 to −1.5 V vs Ag/AgCl) to illustrate how deposition bias dictates phase formation and catalytic performance. Chronoamperometry coupled with Scharifker-Hills modelling reveals a transition from mixed instantaneous-to-progressive nucleation at −1.2 V to instantaneous-dominated 3D nucleation at −1.5 V, reflecting accelerated site activation and rapid surface saturation under strong driving force, while accordingly enhancing island density (7.08 × 107 to 9.10 × 107 cm−2) and nucleation rate (1.69 × 106 → 2.53 × 106 cm−2 s−1). Correspondingly, SEM shows the morphological evolution from coarser grains to compact nanoscale nodular morphologies, while XRD confirms the potential-dependent formation of Ni5P4, Fe2P, and CoP with enhanced defect density at higher bias. Such structural refinements enable outstanding HER activity. The −1.5 V film delivers the lowest overpotential of 134 mV at 10 mA cm−2 and a Tafel slope of 31.7 mV dec−1 in 1 M KOH. Spin-polarized DFT calculations reveal that introducing phosphorus significantly reorganizes the electronic structure of FeCoNi, shifting the d-band center and yielding a nearly ideal hydrogen adsorption free energy (ΔGH* = +0.01 eV) which provides mechanistic insight into the experimentally observed enhancement in HER activity. The present work identifies deposition potential as a decisive lever to control nucleation pathways and optimize catalytic architecture, positioning FeCoNiP as a highly efficient multi metallic phosphide electrocatalyst toward alkaline water electrolysis.

Item Type: Article
Subjects: Chemistry > Electrochemistry
Divisions: Electronics and Communication Engineering
Depositing User: Dr Krishnamurthy V
Date Deposited: 21 Apr 2026 10:15
Last Modified: 21 Apr 2026 10:15
URI: https://ir.psgitech.ac.in/id/eprint/1824

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